Model | CBD Series 60/80/100/120 |
Type | Asphalt mixing plants |
Capacity | 60 - 120 tons/hour |
Brand | Nikko |
Country of Manufacture | Japan |
Location | Viet Nam |
Contact | 0985 048 030 |
Nikko CBD Series is exclusively designed by meet the demands of overseas users. While inheriting the features of NBD asphalt mixing plants, all units can fit into 40 HQ containers for easy transportation and cost reduction. Relocation of plant is made possible by the specially designed steel anchor base and hauling attachments. Installation time is also significantly reduced.
In overseas construction conditions, most projects face challenges such as inconsistent raw material quality, high-intensity work, and tight deadlines. Nikko, with its uniquely designed drying, screening, and mixing system, has carefully considered these specific conditions. The production line design incorporates a surplus capacity buffer. Compared to European products designed for 3% moisture content in aggregates, NIKKO's asphalt mixing plants strictly adhere to a 5% moisture content standard.
For example, Nikko's 240 asphalt mixing plant has a standard output of ≥240 t/h and a maximum output of 280 t/h, easily surpassing the 240 t/h plants from other manufacturers.
Fuel consumption and emissions are core concerns in the aggregate heating and asphalt temperature maintenance systems of asphalt mixing plants. Utilizing high-efficiency combustion systems and clean energy sources helps reduce fuel consumption and prevent environmental pollution. Globally, Japan leads in energy efficiency, achieving double the efficiency of other developed countries. Nikko inherits this tradition in its product design, prioritizing high efficiency, fuel economy, and environmental protection.
While other manufacturers use generic combustion chambers, Nikko's third-generation combustion chamber is specifically designed for asphalt mixing plants. It employs a unique low-air ratio technique, ensuring complete fuel combustion. By reducing excessive airflow, it controls emissions. The 240 t/h plant from XX has an air volume of only 1195 m3/min, a 10% - 35% reduction compared to other brands.
Reducing excess air minimizes heat loss through the chimney and enhances the thermal efficiency of the drying drum. This results in an average fuel consumption reduction of 5% - 20%. Additionally, Nikko's specially designed drying drum features a unique arrangement of lifting flights, causing different movements of aggregates at various positions within the drum.
Aggregates form a film layer farther from the flame, while those closer envelop the flame, preventing heat loss. Combined with the low-air ratio burner, this achieves a thermal efficiency of 90%.
Under standard working conditions, fuel consumption per ton of material is below 5.5 kg, compared to 7 kg/ton for other brands. This translates to savings of at least $90,000 in fuel costs for every 200,000 tons of material produced (Mazut oil = $0.3/kg).
Furthermore, Nikko exclusively utilizes electric heating for asphalt tanks, eliminating the need for heat transfer oil and fuel consumption. This reduces daily operating costs by 70% while being pollution-free, emission-free, noise-free, and environmentally friendly.
Nikko has nearly 60 years of experience in designing and manufacturing asphalt mixing plants. With its mature and rational mechanical design, key components sourced from renowned brands, and strict adherence to a 30-year lifespan requirement, Nikko plants consistently lead the industry.
Unlike other manufacturers who outsource hardware and software for electrical control systems, Nikko established a subsidiary in the 1970s specializing in designing and manufacturing electrical control systems for mixing plants. This self-sufficiency in research, design, and manufacturing of electrical and mechanical control systems ensures maximum completeness and stability of the production line.
You can learn more about Nikko Asphalt Mixing Plants: HERE
Type | CBD-60 | CBD-80 | CBD-100 | CBD-120 | |
Capacity |
Max. 60 t/H Moisture content 5% Aggregates temp. +140℃ |
Max. 80 t/H Moisture content 5% Aggregates temp. +140℃ |
Max. 100 t/H Moisture content 5% Aggregates temp. +140℃ |
Max. 120 t/H Moisture content 5% Aggregates temp. +140℃ |
|
Dryer Unit | Heat-pack Dryer |
φ 1 450 X 7 000 mm Capacity: Max. 60 t/H |
φ 1 550 X 7 300 mm Capacity: Max. 80 t/H |
φ 1 750 X 7 300 mm Capacity: Max. 100 t/H |
φ 1 950 X 7 750 mm Capacity : Max. 120 t/H |
Burner | Low-noise, high-pressure, atomizing type, max. 500 L/H | Low-noise, high-pressure, atomizing type, max. 600 L/H | Low-noise, high-pressure, atomizing type, max. 750 L/H | Low-noise, high-pressure, atomizing type, max. 900 L/H | |
Dust Collection Unit | Bag Filter |
Filtration area: 230.4 m2 Venturi, multi-compartment |
Filtration area: 259.2m2 Venturi, multi-compartment |
Filtration area: 288.0 m2 Venturi, multi-compartment |
Filtration area: 345.2m2 Venturi, multi-compartment |
Exhaust Fan | 400 m3/min x 3.04 kPa at 100℃ | 420 m3/min x 3.04 kPa at 100℃ | 500 m3/min x 3.04 kPa at 100℃ | 600 m3/min x 3.0 kPa at 100℃ | |
Mixing Tower | Hot Elevator | Vertical induction | Vertical induction | Vertical induction | Vertical induction |
Mixing Tower | Screen | C&O gearless type, max. 60 t/H | Low-head gearless type, max. 80 t/H | Low-head gearless type, max. 100 t/H | Low-head gearless type, max.120 t/H |
Hot Bin |
4 compartments Total capacity: 8.0 m3 |
4 compartments Total capacity: 9.2 m3 |
4 compartments Total capacity: 12.0 m3 |
4 compartments Total capacity: 15.0 m3 |
|
Weighing Scale |
Remote digital, indication by load cell Agg.: 800 kg x 2.0 kg As.: 100 kg x 0.5 kg Fil.: 100 kg x 0.5 kg |
Remote digital, indication by load cell Agg.: 1 000 kg x 5.0 kg As.: 150 kg x 1.0 kg Fil.: 150 kg x 1.0 kg |
Remote digital, indication by load cell Agg.: 1 300 kg x 5.0 kg As.: 150 kg x 1.0 kg Fil.: 150 kg x 1.0 kg |
Remote digital, indication by load cell Agg.: 1 600 kg x 5.0 kg As.: 200 kg x 1.0 kg Fil.: 200 kg x 1.0 kg |
|
Spiral Flow Mixer | Twin shaft pugmill 800 kg | Twin shaft pugmill 1 000 kg | Twin shaft pugmill 1 300 kg | Twin shaft pugmill 1 600 kg | |
Asphalt Spray Equipment | Geared pump 300 L/min | Geared pump 300 L/min | Geared pump 50 L/min | Geared pump 500 L/min | |
Control | Control Panel | Next-Duo, Industrial computer, LCD Display | Next-Duo, Industrial computer, LCD Display | Next-Duo, Industrial computer, LCD Display | Next-Duo, Industrial computer, LCD Display |
Power | 200 kW | 230 kW | 270 kW | 310 kW | |
Space | 900 m2 (30 m x 29.3 m) | 1 000 m2 (33.5 m x 29.3 m) | 1000 m2 (33.5 m x 29.3 m) | 1 000 m2 (33.5 m x 29.3 m) | |
Options | Heat shelter, Conveyer scale, Wet type dust collector, Filler supply system, Recycle system |
- Some asphalt plants displayed in this catalog are attached with optional equipment (for example, enclosure cladding, conveyor hood, etc.).
- The electric power mentioned above includes accessory units: asphalt supply system, aggregate supply system, fuel oil supply system, filter supply system(optional)
- Specifications are subject to change without prior notice due to improvements and/or modifications.
Tags: asphalt mixing plants, nikko cbd 60, nikko cbd 80, nikko cbd 100, nikko cbd 120, nikko nbd 120, nikko nbd 160, nikko nbd 240
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